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High Speed Semi Automatic Die Cutting and Creasing Machine My1300ep

High Speed Semi Automatic Die Cutting and Creasing Machine My1300ep

MY EP Series SEMI AUCZPTTIC DIE Reducing Equipment

  1. Specs:
Design Device MY1200EP MY1300EP MY1500EP
Max. Paper Dimensions mm 1200*780 1300*960 1500X1100
Min. Paper Measurement mm 350*350 400*410 500X410
Max. Die-chopping Measurement mm 1180*760 1280*940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Strain T three hundred three hundred 300
Max. Paper Thickness mm one-7 one-seven 1-seven
Die-slicing Precision mm ±0.5 ±0.five ±0.5
Total Power KW 15 fifteen 19
Whole Bodyweight KG 13500 15000 18000
All round Dimension mm 7730*4000*2145 8250*4100*2145 8750*4600*2205
  1. Characteristics of the device:

Main Features:

  1. The Bobst variety cut framework helps make the reducing platform movement like a scissor, it will comprehend a entire and less difficult minimize.
  2. Primary worm gear makes use of alloy copper substance, following the experienced operator’s guide scraping therapy and strict common screening, it can makes certain the driving components 10 years life.
  3. The main chains undertake imported British Renold manufacturer, the differences of ten chains are much less than .2mm.
  4. The connect in between equipment box and driving shaft adopts sleeve and pin structure guaranteeing a strong connection.
    1. Pace:  

The equipment adopts frequency controller to accomplish stepless pace acceleration which can achieve to 4500 occasions per hour. For the duration of true production, it can usually run at 3800 to 4300 times for every hour according to the high quality of the board. If the quality of the paper is great, a very good operator even can operate the equipment at over 4300 occasions for every hours.

  1. Protection:

As it is demonstrated in the picture of the equipment, the equipment adopts rear part paper feeding approach which preserve the operator away from the die-reducing component. The mounting and adjustment of the die plate is also completed outdoors of the die-chopping part with sensors and detectors at die-slicing component to make certain that the equipment can not be commenced when the die-slicing plate is at adjustment standing.
Apart from the sensors at die-slicing element, there are sensor or strategy switches at window part to make the entire equipment at checking standing to ensure its basic safety.

  1. Procedure usefulness:

There is Gentleman-device interface set up in the control panel which will demonstrates the safety standing of the machine as properly as malfunctions to facilitate the operator. Camera is also installed in front of the operator for him/her to keep track of the procedure standing at the delivery portion.

  1. Main Constructions and Essential Substance Utilised
    1. 4 Primary Massive Elements:

They are referring to: bottom station, moving platform, higher platform and machine wall. The bottom station is manufactured of grey solid iron -HT two hundred the moving system is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.

  1. Main Push:  

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a transferring established to ensure steady pressure out set of not considerably less than 300 tons.

 
The material for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-fifty. The material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-six-3.

  1. Die-cutting and Creasing Portion:

The generate is transferred through crank rod to pendulum which will bring the relocating system to move up and down to get to die-cut and creasing function.
The pendulum is created of high top quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 variety computerized die-chopping and creasing machine. When compared with automatic die-cutting and creasing equipment which is utilized for cardboard die-reducing, this type of semi-computerized die-slicing and creasing machine is mostly employed for corrugated board which requirements less force for die-slicing, in this situation fairly some producers have made smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We preserve broader pendulum and larger diameter on its shaft to make our machine previous for a lengthier existence.
The die-chopping plate makes use of seven mm 75 Crl plate which has much more hardness and existence span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning gadget to guarantee the boarding conveying accurate and stable.
The equipment uses gripper bar sort with 12A lengthy joints chain which is considerably less in fat and less shock to the intermittent device below the precondition to make sure the energy of the chain. The brand of the chain is Renold U.K with higher exact and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- gentle in bodyweight and substantial in power.

  1. CZPT Element

 The electrical elements are created and assembled in accordance to the CZPTpean CE common and uses planet vast acknowledged model goods.

  1. Installation of Die

The die mounting and dismounting adopts aspect withdrawing ways which time conserving and straightforward for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is straightforward, hassle-free and dependable.

  1. Special People of Our Device:
    1. Clever And Unique Front Lay Design:

When compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the entrance lay reaches to its maximum place.
CZPTly the producers will install sensors on this element to end the device when the paper is fed abnormally to the entrance lay. Even so, when the equipment is running at the high pace, the inertia will bring the machine to operate for a while to make the front lay to its greatest point and then also hurt the front lay and the gripper bar.
Our particular design is that when the abnormal board feeding transpires and currently being detected, the front lay can never reaches to its greatest point which can make free from entrance lay and gripper bar damages simply because of abnormal paper feeding.
As it is our unique style, so there is no photograph to be demonstrated listed here.

  1. Optional Supply System:

According to the requirement of the customer we can do the shipping system possibly square variety or E sort (as proven in the photo) . If the shopper has adequate pallets, he can choose square kind. If the customer does have enough pallet, he can pick, E kind platform for which will also provide 4 shipping and delivery trolleys.

  1. Pneumatic Preloading and Lifting Phase Device:

The preloading system is pneumatic driven. When 1 paper dimension is set, when you do other pile of preloading, there is no hassle of you to reset the preloading gadget, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Quite some of the die-reducing device producers use direct feeding method which is the operator will feed the board directly to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which tends to make the board feeding work hard and inaccurate.
Our equipment uses an further dance roller feeding program whose board feeding time can be lengthen to .six second. Together with the conveying components it makes an simpler function of the operator and quicker in effectiveness of the equipment.
For case in point:  If an operator operates the immediate feeding semi-computerized die-reducing equipment at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.

  1. Conveying Portion:

The board obtained by the dance roller will go by means of a conveying element with belt conveying and belt urgent which makes the board being pressed prior to achieving to the front lay.
Before the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these approaches, the board conveyed by the dance roller will be a lot more correct and secure when they achieve to the gripper bar.
There is also detector to detect the position of the board. If board does not appear to the entrance lay at normal situation, the detector will send signals to end the machine.

  1. Stripping Element
    1. Striping is fifty percent striping which can strip off a few – edge waste of the board.
    2. There are higher chase, middle chase and decrease chase exactly where the male, elastic block and woman die are positioned to strip off the squander.
  2. Configurations:
Name Model and Origin Remarks
CZPT SKF Swiss Essential component
IKO Japan or HangCZPT, China Not key portion
Chain Renold U.K Primary Chain ( Discrepancy of significantly less than .two mm for for every 10 chains of device chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Image CZPT Swap Fotek ZheJiang  
Stabilizer MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-machine Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 
 

High Speed Semi Automatic Die Cutting and Creasing Machine My1300ep

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