Custom Heavy Duty Cranked Link Drive Industrial Transmission Roller Chains for Gear
Our Custom Heavy Duty Cranked Link Drive Industrial Transmission Roller Chains for Gear are expertly manufactured with high-quality alloy steel to provide a durable and reliable product. The plates are punched and squeezed bores by precision technology, while the chains are machined by high-efficiency automatic equipment and automatic grinding equipment. To ensure optimal performance, the chains undergo heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, and surface blasting processes. The chains are assembled to precision by internal hole position, spin riveted by pressure.
Our chains are available in a wide range of models, from 06C-35-240 to 04B-48B Simplex, Duplex, Triplex, and according to customer’s requirements. We use carbon steel 40Mn for the roller and bush, and 40CR for the pin. All spare parts of the chains are heat treated (quenching and tempering) and controlled in a reasonable tolerance range, making them suitable for the industry standard. Our chains have a tensile strength higher than the standard, by about 15%. They are self-colored and shot peened, making them visually appealing. They can match with sprockets freely and have good lubrication with excellent grease. Our chains have ISO 9001 certificate of quality.
Frequently Asked Questions
What materials are used to manufacture the chains?
We use high-quality alloy steel, including carbon steel 40Mn for the roller and bush, and 40CR for the pin.
What models of chains are available?
Our chains are available in a wide range of models, including 06C-35-240 to 04B-48B Simplex, Duplex, Triplex, and according to customer’s requirements.
What standards do the chains meet?
Our chains meet a variety of standards, including ISO, DIN, ANSI, GB, JIS, and ASA.
What is the tensile strength of the chains?
Our chains have a tensile strength higher than the standard, by about 15%.
What kind of lubrication do the chains have?
Our chains have good lubrication with excellent grease.
EVER-POWER GROUP offers a wide range of products for industrial use, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, Roller chains, pulleys and pulleys, planetary gearboxes, timing pulleys, and bushings. We pride ourselves on offering high-quality products, preferential prices, and considerate services. We welcome our customers to customize drawings and samples. Contact us today to learn more about our products and services.
All the content of this page is from the Internet, and is only for reference when selecting products. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to purchase original spare parts, please contact the original factory or supplier.
Performance Characteristics of Gear Chain
Gear chains possess various performance characteristics that make them essential in different industries. Let’s examine these characteristics individually:
1. High Strength: Gear chains are known for their exceptional strength, allowing them to withstand heavy loads and provide reliable power transmission.
2. Efficiency: Gear chains offer high efficiency due to minimal energy loss during power transfer. This translates to cost savings and improved overall performance.
3. Durability: Gear chains are designed to be long-lasting, even in harsh operating conditions. Their robust construction ensures resistance to wear, corrosion, and other damaging factors.
4. Precision: Gear chains provide accurate and precise power transmission, ensuring smooth and reliable operation of machinery. This is crucial in maintaining optimal performance and minimizing downtime.
Types and Characteristics of Gear Chain
Gear chains are available in several types, each with its own unique characteristics. Let’s explore some common types:
1. Roller Chains: Roller chains are widely used due to their versatility and efficiency. They consist of interlocked roller links that engage with sprockets, ensuring reliable power transmission.
2. Silent Chains: Silent chains, also known as inverted-tooth chains, offer quiet operation and high-speed capabilities. Their toothed design reduces noise and vibrations, making them ideal for applications requiring noise reduction.
3. Leaf Chains: Leaf chains are designed with elongated plates connected by pins. They are commonly used in forklifts and other heavy-duty lifting applications due to their high tensile strength and resistance to shock loading.
4. Timing Chains: Timing chains are used to synchronize the rotation of camshafts and crankshafts in internal combustion engines. They ensure precise valve timing, contributing to engine performance and fuel efficiency.
Advantages of Gear Chain Materials
Different materials used in gear chains offer distinct advantages. Here are some examples:
1. Steel Chains: Steel chains are valued for their high strength, durability, and resistance to wear. They are commonly used in heavy-duty applications that require reliable power transmission.
2. Stainless Steel Chains: Stainless steel chains offer excellent corrosion resistance, making them suitable for applications exposed to moisture or harsh environments. They are commonly used in food processing and pharmaceutical industries.
3. Plastic Chains: Plastic chains provide lightweight options with low noise and self-lubricating properties. They are often used in industries requiring clean and quiet operations, such as the packaging and electronics sectors.
4. Nickel-Plated Chains: Nickel-plated chains offer enhanced resistance to corrosion and wear. They are commonly used in applications where protection against harsh conditions or chemicals is necessary.
Application of Gear Chain in Various Industries
Gear chains play a vital role in multiple industries, including:
1. Automotive Industry: Gear chains are used in engines, transmissions, and timing systems, enabling smooth power transmission and precise timing.
2. Industrial Machinery: Gear chains are essential in various industrial machinery applications, such as conveyors, elevators, and assembly lines, ensuring efficient and reliable operation.
3. Agricultural Equipment: Gear chains are used in tractors, harvesters, and other agricultural machinery, providing reliable power transmission for various agricultural tasks.
4. Construction Equipment: Gear chains are utilized in construction machinery like cranes, excavators, and bulldozers, ensuring reliable power transfer for heavy-duty operations.
5. Textile Industry: Gear chains are crucial in textile machinery, such as looms and spinning frames, ensuring precise movement and synchronization for efficient textile production.
Future Development Trends and Opportunities
The gear chain industry is expected to witness significant growth and opportunities in the coming years. Some key trends and prospects include:
1. Advancements in Materials: The development of new materials with improved strength, durability, and performance characteristics will enhance gear chain reliability and efficiency.
2. Automation and Industry 4.0: The integration of gear chains with advanced automation technologies and smart manufacturing processes will revolutionize industries, leading to increased demand for gear chain products.
3. Sustainable Solutions: The focus on sustainability and energy efficiency will drive the demand for gear chains that offer reduced friction, improved efficiency, and eco-friendly manufacturing processes.
4. Emerging Markets: The expansion of industries in emerging markets, especially in Asia and Latin America, will create new opportunities for gear chain manufacturers and suppliers.
Choosing a Suitable Gear Chain
Selecting the right gear chain involves considering several aspects:
1. Determine Application Requirements: Identify the specific needs and operating conditions of the machinery to ensure the gear chain can handle the required load, speed, and environment.
2. Identify the Type of Chain: Determine the appropriate chain type based on the application, such as roller chains for general power transmission or timing chains for engine synchronization.
3. Select the Chain Material: Choose a material that suits the operating conditions, considering factors like strength, corrosion resistance, and environmental compatibility.
4. Consider the Chain Dimensions: Ensure the gear chain’s dimensions, including pitch, roller diameter, and plate thickness, align with the machinery’s requirements for proper engagement and efficient power transmission.
5. Check Compatibility with Sprockets: Verify that the gear chain is compatible with the corresponding sprockets for smooth and reliable power transfer.
Summary
In conclusion, gear chains offer high strength, efficiency, durability, and precision, making them indispensable in various industries. The types and characteristics of gear chains, along with the advantages of different materials, provide options to meet specific application requirements. The widespread application of gear chains across the automotive, industrial machinery, agriculture, construction, and textile sectors showcases their importance in powering essential operations. Looking ahead, the gear chain industry is poised for growth, driven by technological advancements, sustainability initiatives, and emerging market opportunities. By considering application requirements, chain type, material selection, dimensions, and compatibility with sprockets, businesses can choose suitable gear chains for optimal performance and reliability.
Author: Dream