Product Description
Product Description
Forged Chain
Chains adopt high quality medium-carbon alloy steel, chain plate material is 40Mn, pin and roller material is 40Cr. High quality material and good heat treatment guarantee excellent anti-shearing force and tensile strength during working and have good looking.
| Pitch ( mm ) |
Pin Diameter d ( mm ) |
Plate Width H( mm ) |
b1 ( mm ) |
b2 ( mm ) |
b3 ( mm ) |
T1 ( mm ) |
T2 ( mm ) |
Wing Width L( mm ) |
Rated Strength |
| 100 | 14 | 30 | 15 | 3 | 16 | 13 | 6( 8) | welding attached plate, length and hole size customized |
140KN |
| 125 | 17 | 35 | 17 | 34 | 18 | 8 | 6(8) | 150KN | |
| 142 | 25.4 | 50.8 | 19 | 43 | 20 | 12.2 | 8 (10) | 270KN | |
| 142(H) | 25.4 | 50.8 | 29 | 62 | 30 | 15 | 8 (10) | 34OKN | |
| 15o | 18 | 4o | 18 | 40 | 20 | 11.5 | 6(8.10) | 20OKN | |
| 200 | 21 | 45 | 20 | 42 | 22 | 12.2 | 6(8.10) | 27OKN |
Certifications
Packaging & Shipping
Company Profile
After Sales Service
FAQ
Q: Are your manufacturer or trading company?
A: ZheJiang CHINAMFG is a leading and professional manufacturer of grain conveying equipment accessories over 10 years in China.
Q: What is your payment term?
A: Our usual payment is 30%TT in advance, 70%TT before shipment (the bill of landing). For small quantity, we also accept other ways after discussion.
Q: Could i buy sample first or small order and is the sample fee refundable?
A: Of course. We accept sample and small order especially for new customs and of course the sample fee will be refundable when order confirmed.
Q: When can delivery from ordering?
A: The delivery time depend on the quantity you ordered, generally about 15-45 days after deposit of payment.
Q: What is the quality of your products?
A: Quality is our corporate culture, we regard product quality as life of our company. We have achieved a lot of certifications to meet customs requirements. As a factory, we can control all process of production 100% and every single product will be tested qualified before shipping.
Q: How long is the warranty of your product?
A: Our warranty period is usually 1 year. But the warranty period can be extended after discussion and agreement.
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| Material: | Alloy |
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| Structure: | Roller Chain |
| Surface Treatment: | Heat Treament |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the future trends and advancements in gear chain technology?
In the field of gear chain technology, several trends and advancements are shaping the future of this technology. Here are some key areas of development:
1. Material Innovations:
– Ongoing research is focused on developing new materials with enhanced properties for gear chains. This includes materials with improved strength, wear resistance, and corrosion resistance to extend the lifespan and performance of gear chains in various applications.
2. Advanced Lubrication Systems:
– Lubrication plays a vital role in the performance and longevity of gear chains. Future advancements include the development of self-lubricating or low-friction coatings that reduce the need for frequent lubrication and improve efficiency. Additionally, smart lubrication systems with sensors and monitoring capabilities may be implemented to optimize lubrication and detect potential issues.
3. Enhanced Efficiency:
– Gear chain manufacturers are continually working on improving the efficiency of their designs. This involves reducing friction losses, optimizing tooth profiles, and minimizing backlash. Advancements in computer-aided design (CAD) and simulation tools enable more accurate analysis and optimization of gear chain performance, leading to higher efficiency.
4. Noise and Vibration Reduction:
– Noise and vibration are important considerations in many applications. Future gear chain designs aim to reduce noise and vibration through improved tooth profiles, precision manufacturing processes, and the use of vibration-damping materials. This enhances operator comfort and reduces the overall noise level in the system.
5. Integrated Monitoring and Control:
– The integration of gear chain systems with advanced monitoring and control technologies is a significant trend. This includes the use of sensors, actuators, and real-time monitoring systems to gather data on gear chain performance, load conditions, and temperature. This information can be used for predictive maintenance, optimizing operation parameters, and preventing failures.
6. Digitalization and Connectivity:
– Gear chain systems are increasingly becoming part of the larger digital ecosystem in industrial automation. Integration with digital platforms and the Industrial Internet of Things (IIoT) allows for real-time monitoring, remote diagnostics, and data-driven decision-making. This enables improved system performance, maintenance efficiency, and overall productivity.
7. Application-Specific Designs:
– Future advancements in gear chain technology will focus on catering to specific industry requirements and applications. Customized gear chain designs, such as those for high-speed, high-torque, or extreme environment applications, will continue to be developed to meet the unique demands of different industries.
Overall, the future of gear chain technology is driven by the pursuit of higher efficiency, improved reliability, and enhanced performance through material advancements, lubrication innovations, digitalization, and application-specific designs. These advancements will continue to push the boundaries of gear chain capabilities and contribute to the evolution of various industries.
How do you troubleshoot common issues with gear chains?
Troubleshooting common issues with gear chains involves a systematic approach to identify and resolve the underlying problems. Here are some steps to troubleshoot gear chain issues:
1. Visual Inspection: Start by visually inspecting the gear chain for any visible damage, such as broken teeth, worn links, or misalignment. Look for signs of excessive wear, inadequate lubrication, or contamination.
2. Noise and Vibration: Listen for unusual noise or vibrations during operation. Excessive noise or vibration can indicate misalignment, worn gears, or inadequate lubrication.
3. Load and Torque: Check if the gear chain is handling the load and torque requirements of the application. Overloading can cause premature wear and damage to the chain.
4. Lubrication: Evaluate the lubrication system to ensure proper lubrication is provided to the gear chain. Inadequate or improper lubrication can lead to increased friction, wear, and overheating.
5. Alignment: Check the alignment of the gear chain and ensure that the gears are properly meshing. Misalignment can cause excessive wear and noise.
6. Maintenance Records: Review the maintenance records to ensure that the gear chain has been regularly inspected, lubricated, and maintained according to the manufacturer’s recommendations.
7. Consult the Manufacturer: If troubleshooting steps do not resolve the issue, it is advisable to consult the gear chain manufacturer or a qualified professional for further guidance and assistance.
By systematically addressing these troubleshooting steps, you can identify and resolve common issues with gear chains, ensuring their optimal performance and longevity.
What is a gear chain and how does it work?
A gear chain, also known as a roller chain with sprockets, is a type of power transmission chain that is commonly used to transfer rotational motion between two parallel shafts. It consists of a series of interconnected links, known as roller links, which engage with teeth on sprockets to transmit power.
The basic components of a gear chain include:
– Roller Links: These are the individual links that form the chain. They have cylindrical rollers that are connected by side plates.
– Pins: The pins hold the roller links together and allow them to rotate freely.
– Bushings: The bushings are inserted into the roller links and provide a smooth surface for the pins to rotate on.
– Sprockets: The sprockets are toothed wheels that engage with the roller links. They are mounted on the shafts and transmit power by engaging with the rollers.
The operation of a gear chain is based on the principle of meshing between the teeth of the sprockets and the rollers of the chain. When one sprocket is rotated, the engaged rollers are driven, causing the entire chain to move and transmit power to the other sprocket.
The meshing between the sprocket teeth and chain rollers ensures a positive and efficient power transfer. The roller links rotate on the pins and bushings, allowing the chain to smoothly engage and disengage with the sprockets during operation.
Gear chains are widely used in various applications, such as industrial machinery, automotive systems, bicycles, and conveyors, where reliable and efficient power transmission is required.
editor by CX 2024-05-13