Product Description
Product Description
Dimensions
Product name: roller chain
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,
Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.
8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.
PACKING
| Packaging | |
| Packing
|
We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Standard and Custom |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Standard and Custom |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a gear chain handle different speeds and loads?
A gear chain is designed to handle different speeds and loads by incorporating specific features and materials:
1. Gear Ratio Selection:
– The gear ratio is the ratio of the number of teeth on the driving gear to the number of teeth on the driven gear. By selecting the appropriate gear ratio, the speed and torque can be adjusted to match the requirements of the application. Higher gear ratios provide lower speed and higher torque, while lower gear ratios offer higher speed and lower torque.
2. Gear Tooth Design:
– The tooth design of a gear chain is optimized to distribute the load evenly across the teeth. This ensures that each tooth can handle its share of the load without excessive stress concentration. The tooth profile and pitch are carefully calculated to provide efficient power transmission and minimize wear.
3. Material Selection:
– Gear chains are typically made from high-strength materials, such as alloy steel or hardened steel, to withstand the loads and stresses imposed on them. The material selection is based on the anticipated loads and the desired durability of the chain. Heat treatment processes, such as quenching and tempering, are often employed to further enhance the strength and toughness of the chain.
4. Lubrication:
– Proper lubrication is crucial for the smooth operation and longevity of a gear chain. Lubricants reduce friction and wear between the gear teeth, allowing the chain to handle higher speeds and loads with reduced heat generation. Lubrication also helps to prevent corrosion and extend the chain’s service life.
5. Chain Tension:
– Maintaining proper chain tension is essential for optimal performance. Adequate tension ensures proper engagement of the gear teeth and prevents excessive slack or binding. Chain tensioners or tensioning devices may be used to adjust the tension and compensate for any elongation or wear that occurs over time.
6. System Design:
– The overall design of the gear chain system, including the selection of supporting components such as gears, bearings, and shafts, plays a vital role in handling different speeds and loads. The system must be engineered to provide adequate strength, alignment, and support to ensure reliable operation under varying conditions.
By carefully considering gear ratio selection, tooth design, material selection, lubrication, chain tension, and system design, a gear chain can effectively handle different speeds and loads. It provides efficient power transmission and reliable performance in a wide range of applications.
What are the noise levels associated with a gear chain?
The noise levels associated with a gear chain can vary depending on several factors. Here are some considerations:
1. Design and Quality: The design and quality of the gear chain play a significant role in determining the noise levels. Well-designed gear chains with proper tooth profiles and precise manufacturing techniques tend to generate less noise.
2. Lubrication: Insufficient or improper lubrication can lead to increased friction and noise in the gear chain. Adequate lubrication helps reduce noise by minimizing metal-to-metal contact and ensuring smooth operation.
3. Load and Speed: Higher loads and speeds can increase the noise levels in a gear chain. The impact of teeth engagement and meshing forces can produce sound, especially under heavy operating conditions.
4. Misalignment and Wear: Misalignment or excessive wear in the gear chain can result in increased noise due to uneven tooth engagement and irregular motion.
5. Surrounding Environment: The noise generated by a gear chain can also be influenced by the surrounding environment. Factors such as reflective surfaces, structural vibrations, and acoustics of the workspace can impact the perceived noise levels.
To reduce the noise levels associated with a gear chain, several measures can be taken:
– Ensure proper lubrication and maintenance of the gear chain to minimize friction and wear.
– Use high-quality gear chains with precise tooth profiles and smooth operation.
– Optimize the operating conditions, including load, speed, and alignment.
– Implement noise reduction measures in the surrounding environment, such as sound-absorbing materials or enclosures.
It’s important to note that while efforts can be made to reduce noise, some level of sound may still be present in gear chain systems. Therefore, it’s recommended to assess the specific noise requirements and consider additional noise mitigation strategies if necessary.
What are the advantages of using a gear chain in mechanical systems?
Using a gear chain in mechanical systems offers several advantages:
– High Efficiency: Gear chains provide a high level of power transmission efficiency, ensuring minimal power loss during operation. This efficiency is achieved through the positive engagement of the chain with the sprockets, resulting in reliable torque transfer.
– Precise Speed Ratio: Gear chains allow for precise speed ratio control between the driving and driven shafts. By selecting different sprocket sizes, the rotational speed can be adjusted to match specific application requirements.
– Compact Design: Gear chains have a compact design, making them suitable for applications with limited space. The chain can transmit power over relatively long distances while occupying a small footprint.
– High Load Capacity: Gear chains are capable of handling high loads due to their robust construction. The interlocking of the chain with the sprockets ensures a secure power transmission, enabling the chain to withstand heavy-duty applications.
– Versatility: Gear chains are versatile and can be used in a wide range of mechanical systems, including machinery, automotive systems, agricultural equipment, and more. They can accommodate various speeds, loads, and operating conditions.
– Durability: Gear chains are designed to be durable and long-lasting, with resistance to wear and fatigue. They are typically made from high-quality materials such as alloy steel, which provides excellent strength and durability.
– Easy Maintenance: Gear chains are relatively easy to maintain. Regular lubrication and periodic inspection of the chain’s condition are essential to ensure optimal performance and prolong its service life.
– Cost-Effective: Gear chains offer a cost-effective solution for power transmission in mechanical systems. They are generally more affordable compared to other types of power transmission systems and provide reliable performance over an extended period.
In summary, the advantages of using a gear chain in mechanical systems include high efficiency, precise speed control, compact design, high load capacity, versatility, durability, easy maintenance, and cost-effectiveness.
editor by CX 2024-04-26