Fully Automated CZPT Bottle Sparkling Gentle Drink Soda Carbonated H2o Filling Device
CZPT data
This sequence of equipment is used in the production of fuel-containing drinks, this sort of as Coca-Cola, Sprite, Fanta etc. This device is washing, filling and capping 3-in-1,This equipment is ideal for all varieties of bottle sorts. It adopts suspension air conveyor. When modify the bottle,It only wants to change the conveying width, which is more effective and labor-conserving. This equipment adopts isobaric filling type, which is more rapidly and far more stable. The machine adopts innovative PLC programming management technique, and the electrical factors undertake internationally renowned manufacturers. The design and style of the total equipment is scientific and sensible, with large output and minimal failure fee.
| Project name | Full answer of carbonated drink generation line, like: – Drinking water remedy technique – Carbonated consume processing line – Carbonated consume filling technique – Bottled drink packing system – PET bottle blow molding technique – CZPT technique – CZPT elements – Set up resources |
| Drinking water resource | Clean water (nicely water, river h2o, snow water etc.) |
| Machine layout | Freely layout |
| Production ability | one thousand-24000BPH |
| Bottle variety | 330ml-2000ml |
| Bottle shape | Freely created |
| Cap kind | CZPT screw cap |
| Filling liquid | H2o, juice, non-carbonated consume etc |
| Filling pressure | Counter pressure force |
| Filling temperature | Minimal temperature |
| Labeling method | Sleeve labeling equipment |
| Heating fashion | Steam heat and shrinking |
| Packing variety | Shrink wrapping |
| Shrinking manner | CZPT heating |
| Shrinking structure | CZPTize |
| Voltage | CZPTize |
| CO2 | Ready by customer in nearby |
Operating basic principle
When bottles are sent to the device by conveyor constantly, they to start with are deliveried to the acquiring wheel
by air-slide conveyor and then to washing component.
The bottle clamps keep the bottles and trun more than 180°C to clean, then return again to their authentic place soon after
ample washing and drying. The bottles are despatched to the center thumb wheel 1 and to the filling component to be stuffed,
then moved by middle thumb wheel 2 and get to to capping portion to be capped, at the very same time, cap trimmer
sends caps to the leading of the bottles and capper screws caps.
Bottles are sent to the conveyor chain by the out stirring wheel to following doing work position.
Traits
one) Monoblock structure, the bottle goes via rinsing, filling and capping with tiny abrasion, and the transferring is steady, bottle shifting is easier.
2) Specially designed stainless metal bottle clamp dose not get in touch with the thread areas of the bottle neck, steering clear of the next contamination.
3) High speed and massive circulation filling valve assures the substantial filling velocity and exact fluid degree.
4) Parts make contact with with the liquid are all of superb stainless metal or meals level plastic.The electric system is of worldwide model and achieves the national food sanitary regular.
five) The bottle-out starwheel is of screwdown shape.When bottle dimension is changed, there is no want to modify the transferring chain’s height.
CZPT Specifications
| Total remedy of carbonated consume manufacturing line 2000BPH – 24000BPH | PH≥4.6 Carbonated drink |
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| Mineral | Shape | Filling volume | Filling level (mm) | Neck type |
| PET bottle | Spherical or square bottle | a hundred-2000ml | Length from bottle neck | Basing on the real sample |
| Bottle sort | Diameter ≤ 105mm height ≤ 335mm | |||
| Changeovers will be required if obtaining various bottle Concerning the bottle in sq. form, the bottle separating system will be needed |
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| Labeling way | Packing system | Palletizing technique | ||
| Bundle | Format | |||
| Hot glue OPP PVC shrink label Entire label / 50 percent label Handbook sort / Auto type |
Guide Movie shrinker Wrap close to Packer Robert packing Equipment |
one*two 2*three three*four 4*six three*five |
Guide Minimal position gantry Palletizer Robert Palletizer Higher placement gantry Palletizer Solitary arm palletizer Handbook palletizer |
|
| Functioning setting | Temperature: 10-forty levels Celsius Humidity: No dew | |||
| Electrical power source | 380V 3phase 50HZ / CZPTize | |||
| Product | DCGF14-twelve-5 | DCGF18-eighteen-six | DCGF24-24-8 | DCGF32-32-ten | DCGF40-40-12 |
| Capability (500ml/bottle/h) | one thousand-3000 | 3000-6000 | 6000-8000 | 8000-10000 | 10000-15000 |
| Filling precision | ≤+5mm(liquid level) | ||||
| Filling stress(Mpa) | ≤0.4 | ||||
| Filling temperature(ºC) | -five | ||||
| Complete electricity | four.five | 5 | six | eight | 9.5 |
| Fat(kg) | 2400 | 3000 | 4000 | 5800 | 7000 |
| Total proportions(mm) | 2200*1650*2200 | 2550*1750*2200 | 2880*2000*2200 | 3780*2200*2200 | 4050*2450*2200 |
CZPT configurations
| Product | Components Name | Brand | Model |
| one | PLC | SIEMENS | Germany |
| two | Inverter | ||
| 3 | Contact Display screen | ||
| four | Change | ||
| 5 | Contactor | ||
| 6 | Relayer | ||
| 7 | Solenoid Valve | AIRTAC | ZheJiang |
| eight | Generate motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| ten | H2o Pump | SKF | China |
| 11 | Major CZPT | AUTONICS | Sweden |
| twelve | Sensor | AIRTAC | Korea |
| 13 | Air ingredient | ABB | ZheJiang |
Detailed images
Washing element
Carbonated beverages filling device is rotary washing equipment, which mainly use for beverage this sort of as carbonate
d consume, new bottle enter the tools by star wheel, via clip and overturn system make bottle down,
after washing, it overturn bottle up immediately, then express to the filling element by star metal, the major content a
nd washing clip is stainless metal.
Filling component
The filling component is manly composed of a filling valve and filling transmission parts. The washed bottle reachesthe
filling position through the bottle shifting wheel. In the imply time, the bottle clamping plate of the filling equipment will
clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the
liquid level of the bottle reaches the trachea of the filling valve, the filling will quit.
Capping part
The capping element is composed of screw heads, capping transmission component, a sorting component and an under include tube pa
rts. The bottle which has finished filling will enter the capping placement through the driving wheel.
Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.
Packing Machines
1, We will support to pack the machines with common export wooden scenario package or the wood pallet
2, We will assist to get the containers from the shipping CZPTer
3, We will support to load the containers
4, We will provide containers to loading port
5, We will send all the delivery files to consumer
Total Manufacturing Line
1, Drinking water therapy system: RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Drinking water softner, Drinking water storage tanks.
two, Juice processing technique: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing equipment, Homogenizer, Beverage drink pumps, CIP cleansing system
3, Juice filling program: Monoblock washing-filling-capping equipment, Cap washing tunnel, Cap elevator, Cap worter
four, Bottled juice pasteurizer: Bottle inverse equipment, Bottled juice sterilizing tunnel
5, Ultimate packing technique: Shrink wrapping machine
6, PET bottle blowing system: Automatic PET bottle blowing device, Preform unscrambler and elevator, Auxiliary devices
Cooperation couriers and effectively-recognized elements
Our Support
The sample provider
1. we can send you the online video of the operating equipment.
two. you are constantly welcome to appear to visit our manufacturing unit, and you may possibly see the operation of the equipment right here . We will make the arrangement to decide you up when you occur .
three. If we get the authorization of the buyer who has brought the devices from us ,we can notify you their get in touch with data, you can go to visit their factory.
CZPTized services
1. we can design the machines according your specifications(content ,electricity,filling type,the kinds of the bottles, and so on).
two. at the exact same time we will give you our specialist suggestion.
After-revenue provider
1. we will supply the bill of load on time to make sure you can get the equipment rapidly.
two. when you end the Preparation situations ,our engineer will go to your manufacturing unit for the installation, tests and also education.
3. we provide one particular calendar year guarantee with spare areas totally free.
